Morningstar TriStar 60A PWM solar / wind controller for caravans, motorhomes, boats and yachts
Morningstar TriStar 60A PWM solar / wind controller for caravans, motorhomes, boats and yachts
SKU:TS-60
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Morningstar TriStar 60A PWM Charge Controller
Multi-Voltage 12V/24V/48V | Solar, Wind & Hydroelectric Systems | TS-60
The Morningstar TriStar 60A PWM Charge Controller (TS-60) is a robust and versatile solution for managing energy in various renewable installations. Designed for 12V, 24V, or 48V battery banks, this advanced controller offers reliable solar battery charging, load control, or diversion regulation, making it suitable for solar, wind, or hydroelectric systems.
Engineered for high reliability and performance, the TriStar TS-60 incorporates a large heat sink and conservative design, allowing it to operate at full ratings even in demanding conditions. It features a 4-stage series PWM charging algorithm to enhance battery capacity and extend battery life, ensuring your off-grid or hybrid power system remains efficient and stable.
KEY FUNCTIONALITY: Operates as a solar charge controller, load controller, or diversion regulator. Multiple units can be used for combined functions.
Key Features
| ▶ Multi-Voltage Compatibility — Automatically detects and works with 12V, 24V, or 48V battery systems. |
| ▶ Three-Function Design — Configurable for solar battery charging, DC load control, or diversion regulation for excess energy. |
| ▶ Advanced PWM Charging — Utilises a 4-stage series PWM algorithm (bulk, PWM regulation, float, equalize) to maximise battery life and capacity. |
| ▶ High Reliability & Durability — Features an oversized heat sink and fanless design, allowing full operation up to 60°C ambient temperature without de-rating. |
| ▶ Extensive Electronic Protections — Comprehensive safeguards against reverse polarity, short circuits, overcurrent, high temperature, and transient surges. |
| ▶ Communication Capability — RS-232 port for connection to a personal computer, enabling custom settings, data logging, and remote monitoring. |
| ▶ Parallel Scalability — Allows for parallel connection of two or more controllers for larger solar arrays or complex hybrid power systems. |
Technical Specifications
| Parameter | Value |
|---|---|
| Nominal Battery Voltage | 12V / 24V / 48V |
| Rated Current (Charge, Load, Diversion) | 60A |
| Max. Solar Input Voltage (Voc) | 125V |
| Minimum Operating Voltage | 9V |
| Self-Consumption | < 20mA |
| Operating Temperature Range | -40°C to +45°C |
| Humidity | 100% non-condensing |
| Enclosure Rating | IP10 (Indoor Type 1) |
| Dimensions (H x W x D) | 260.4 x 127 x 71 mm |
| Weight | 1.6 kg |
Charging & Battery Modes
The Morningstar TriStar TS-60 is engineered to optimise battery health and longevity through its intelligent charging capabilities.
| Feature | Description |
|---|---|
| 4-Stage PWM Charging | Utilises Bulk, PWM Regulation, Float, and Equalize stages to ensure thorough and efficient battery charging, preventing overcharge and sulfation. |
| Battery Type Compatibility | Compatible with Sealed, Gel, and Flooded (including AGM/Flooded, L-16) battery types. Custom settings are available via RS-232. |
| Temperature Compensation | Supports optional remote temperature sensor for improved charging accuracy based on ambient conditions. |
Typical Applications
| Application | Description |
|---|---|
| Off-Grid Solar Systems | Ideal for managing power from solar panels to battery banks in remote homes, cabins, and small businesses. |
| Mobile & Marine Installations | Perfect for caravans, motorhomes, boats, and yachts, ensuring stable battery charging from solar, wind, or hydro sources. |
| Hybrid Power Systems | Can integrate with solar, wind, or hydroelectric generators for comprehensive energy management and battery protection. |
| Load Control Applications | Manages DC loads directly from the battery, protecting against deep discharge and providing electronic short-circuit protection. |
Built-In Protection Functions
The Morningstar TriStar 60A PWM controller is equipped with extensive electronic protections to ensure safe and reliable operation of your renewable energy system. These include: Reverse polarity protection (any combination) • Short-circuit protection • Overcurrent protection • Lightning and transient surge protection (using 4500W TVS) • High temperature protection (via automatic current reduction or shutdown) • Prevention of reverse current from battery at night.
Common Questions
What battery types are compatible with the TriStar TS-60?
The TriStar TS-60 is compatible with Sealed, Gel, and Flooded (including AGM/Flooded, L-16) battery types. It can also be custom configured for specific battery chemistries via its RS-232 communication port.
Can this controller be used for both solar and wind power generation?
Yes, the Morningstar TriStar TS-60 is a three-function controller that can be configured for solar battery charging, load control, or diversion regulation, making it suitable for solar, wind, or hydroelectric renewable installations.
Is remote monitoring and control possible with this unit?
Yes, the TriStar TS-60 features an RS-232 port for connecting to a personal computer, allowing for custom settings, data logging, and remote monitoring. An optional TriStar remote meter is also available for detailed system information.
What are the advantages of PWM charging?
PWM (Pulse Width Modulation) charging is known for its efficiency in maintaining battery health and extending battery life. It gradually reduces current flow as the battery charges, preventing overcharging and ensuring a full charge by supplying continuous small pulses of power.
Installation Notes
- Ensure the controller is installed in a dry, well-ventilated indoor location, adhering to its IP10 rating.
- Always connect the battery to the controller first, then the solar/wind array, and finally any DC loads. Disconnect in reverse order.
- Use appropriate wire gauges (up to #2 AWG / 35 mm²) for all connections to minimise voltage drop and ensure safety.
- Consider installing an optional remote temperature sensor for optimal battery charging performance, especially in environments with fluctuating temperatures.
- For systems requiring more than 60A, multiple TriStar controllers can be wired in parallel.
Before You Buy
- System Voltage: Confirm your battery bank is 12V, 24V, or 48V to match the controller's auto-sensing capability.
- Current Requirements: Ensure the 60A rating is sufficient for your total solar/wind array output or DC load.
- Battery Type: Verify your battery chemistry (Sealed, Gel, Flooded) is compatible.
- Installation Environment: Note the IP10 rating, indicating suitability for indoor, non-condensing environments.
- Optional Accessories: Consider if you require the optional TriStar remote meter or remote temperature sensor for enhanced monitoring and accuracy.
Specifications are subject to change by the manufacturer. Always refer to the official Morningstar documentation for the most current details. This product is covered by a 5-year manufacturer warranty.
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